This project was built and designed by Pete from DIY Pete. It’s a simple and rewarding way to repurpose an old pallet into a rustic picture or map frame.
Using reclaimed wood adds character to your space and gives the final piece a handcrafted feel. This project also makes a thoughtful gift for friends or family.
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Starting with a Pallet
Pete begins by finding a pallet that has the right look and condition for the project. Many local businesses are happy to give away pallets, especially those with a naturally weathered appearance.
Be sure to inspect the pallet for any stamp markings. It’s important to avoid pallets treated with harmful chemicals, so take time to research what each stamp means.
Breaking Down the Pallet
To take the pallet apart, Pete uses a jigsaw or sawzall to cut the boards from the frame. This method helps preserve the longer boards while reducing the risk of splitting.
Safety gear is essential for this step. Gloves, a dust mask, and eye protection will help keep you safe while cutting and removing nails.
Once the boards are separated, check each one for cracks or defects. Pick the best-looking pieces for your frame and discard any damaged boards.
Preparing and Cutting the Boards
Using a table saw, Pete rips the boards down to size. The main frame pieces are cut to about 2.5 inches wide, while the trim boards are cut to roughly 1 inch.
He lays out the boards around the map or photo to visualize the final dimensions. This step helps confirm that the proportions look good before assembly begins.
Assembling the Frame
Each board is trimmed to length using a miter saw with the corners cut at 45 degrees. A dry fit is done first to check alignment before committing to glue or nails.
Once satisfied, wood glue is applied to the joints. Pete secures the frame with 1.5-inch nails using a nailer, ensuring the corners stay tight and clean.
To make things easier, a 90-degree angle clamp can be used to hold everything in place during assembly. This helps maintain square corners throughout the process.
Attaching the Trim
The trim boards are cut and installed in the same way as the main frame. These thinner pieces are placed around the outside edge to add depth and hide any exposed joints.
Dry fitting the trim first helps avoid gaps. Once aligned, Pete glues and nails them into position for a finished, layered look.
Hanging Hardware and Map Placement
After the frame is assembled, hanging hardware is attached to the back. Pete centers the hardware on the top rail so the frame hangs evenly.
Now it’s time to place the map inside. If you’re framing a photo or printed art, consider routing a rabbet around the back to hold glass and backing material securely.
Finishing the Frame
A water-based wood sealer is applied to protect the surface without changing the natural tone of the wood. Pete recommends applying this before installing the map, but it’s possible to do it afterward with careful masking.
If you forget to seal beforehand, simply place a piece of cardboard over the artwork while applying the finish. This keeps the map safe and prevents any drips.
Final Details and Cleanup
To complete the back of the frame, Pete covers it with craft paper. This helps seal out dust and gives the entire piece a clean, professional appearance.
Once dry, the frame is ready to hang and enjoy. It adds a handmade touch to any room and highlights the natural beauty of the pallet wood.
See Pete’s Full Build
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