Looking for an affordable and stylish outdoor chair project? This DIY outdoor chair was created by Angela Marie Made. With just about $30 in lumber, you can build a sturdy and attractive chair that is ideal for enjoying the outdoors.
Materials:
- (5) 2×3 @ 8ft (framing lumber)
- (2) 1×3 @ 8ft
- 2 1/2″ Kreg screws (weather resistant)
- 2″ Brad nails
- Waterproof wood glue
- Stainable wood filler
- Exterior wood stain (e.g., Valspar semi-transparent in Pinebark)
Tools:
- Kreg Jig
- Miter saw
- Drill
- Brad nailer
- Clamps (optional)
- Tape measure
Step 1: Cut the Lumber
Begin by cutting your 2×3 lumber using a miter saw. You will need:
- 4 pieces for the side frames
- 2 pieces for the top part of the side frames
- 9 additional pieces for back supports and bottom support
Step 2: Add Pocket Holes
Using a Kreg jig, add two pocket holes to each end of the five back support pieces and the four pieces for the middle supports.
Step 3: Assemble the Side Frames
Mark 10 inches up from the bottom of one of the 24.5-inch pieces. Attach one of the 27.25-inch pieces perpendicularly using 2.5-inch Kreg screws. Repeat this for the other side.
Step 4: Attach the Top Frame
Attach one of the top frame boards (30.25 inches) to the top of the assembled frame using 2.5-inch deck screws. Ensure they are countersunk beneath the wood surface.
Step 5: Add Decorative Side Slats
These side slats are optional but add a cute touch. Cut the 1x3s to size and space them 1.75 inches apart starting from the top of the side frames. Attach them using 2-inch Brad nails.
Step 6: Attach the Front and Back Bottom Boards
Connect the sides of the chair by attaching the front and back bottom boards using 2.5-inch Kreg screws, ensuring the pocket holes face the inside of the frame.
Step 7: Add the Back Frame Boards
Attach the remaining three boards to the side frames to create the back frame, spacing them about 2.75 inches apart.
Step 8: Fill Holes and Stain
Fill any holes with wood filler and sand down any rough edges. Apply a coat of stain and let it dry for at least 24 hours before adding your cushions.
And there you have it! Your DIY outdoor chair is ready to be enjoyed.