This folding tray table was designed and created by Steve Ramsey from Woodworking for Mere Mortals. With detailed plans available, this guide will walk you through the process of making your very own folding tray table using just a few tools and materials.
Materials and Tools Needed
- 1 – 8-foot long 2×6 board (or similar wood)
- Wood glue
- Dowel pins
- Screws (for attaching the top)
- Wood finish of choice (spray lacquer recommended)
- Sandpaper (various grits)
- Feather board
- Push block and push stick for safety
- Drill press (recommended for accuracy)
- Router for chamfering edges
- Sander
- Clamps
Step 1: Resawing the Wood
Start by preparing the top of the table. The first step is to resaw the 2×6 boards into thinner pieces. Since the board is an inch and a half thick, cutting it in half will not yield two full three-quarter inch pieces due to saw blade thickness. Instead, cut through half of the board, flip it, and cut the other half.
Step 2: Edge Joining the Boards
Once the boards are cut, find the best grain pattern for aesthetic appeal. Ensure that the glue is spread evenly across all edges to avoid seams showing in the final product. Use clamping calls to flatten the boards while the glue dries.
Step 3: Cutting the Legs and Connecting Strips
Cut the four legs to the same length and prepare two shorter pieces that will connect the top. Use dowels to join the legs together. It’s recommended to use a drill press for accuracy when drilling holes for the dowels.
Step 4: Attaching the Legs
Use screws to attach the connecting strips to the underside of the table. Drill a counter bore halfway for the screws, making it easier to drill through. Once attached, you can draw curves on the legs for a finished look.
Step 5: Sanding and Finishing
After assembling the legs, sand all surfaces until smooth. Apply your chosen finish, such as spray lacquer, and consider using paste wax for the dowels to ensure smooth rotation.
Step 6: Final Assembly
Assemble the table by attaching the legs to the top. Ensure that everything is aligned correctly and adjust as necessary. This folding tray table is designed to be lightweight and easily portable, making it a versatile addition to any home.
And there you have it! A beautiful, functional folding tray table that you can make yourself. This project is perfect for those looking to enhance their woodworking skills while creating something practical for everyday use.