In this guide, Anthony and his dog Bob Barker from Wood Pack DIY share a detailed tutorial on how to build a stylish coffee table that complements their patio furniture set. This project is perfect for DIY enthusiasts looking to enhance their outdoor space with a personal touch.
Materials and Tools Needed
- 4×4 lumber for the legs
- Wood for the tabletop and supports
- Wood glue
- Beadlock jig and tenon stock
- Clamps (various sizes)
- Table saw
- Pocket hole jig
- Sander
- Spar urethane for finishing
- Levelers for the bottom of the legs
- Drill/driver
Step 1: Cut the Wood
Anthony begins by cutting down the 4×4 lumber into the desired dimensions for the coffee table legs. He wants to transition the legs from 4×4 to a 4×3 size, which he accomplishes using a table saw.
Step 2: Bevel the Edges
Next, he bevels the edges of the legs for a more refined look. This is done by adjusting the table saw blade to create an angle on each leg piece.
Step 3: Miter Cuts
After beveling, Anthony makes miter cuts on the edges to prepare the pieces for assembly, ensuring a snug fit when they come together.
Step 4: Using the Beadlock Jig
He employs the beadlock jig to drill holes for the tenons, which provides strong joints for the legs. This step is crucial for ensuring stability in the final product.
Step 5: Glue and Assemble the Legs
With all pieces cut, Anthony glues the legs together one joint at a time, using clamps to hold them in place while they dry. He notes that he doesn’t have enough clamps for all legs at once, so he works methodically.
Step 6: Straightening Bowed Wood
Noticing a bow in one of the boards, he uses a track saw guide to straighten it out, ensuring all pieces fit together properly.
Step 7: Finalizing Leg Shape
After assembling the legs, Anthony decides they are chunkier than he initially wanted, so he trims them down for a sleeker look.
Step 8: Setting Up Pocket Holes
He prepares to attach the legs to the tabletop by drilling pocket holes in the appropriate places for added stability.
Step 9: Assemble the Tabletop
After securing the legs, Anthony flips the table upright and begins attaching the tabletop, making sure everything is square and level.
Step 10: Adding Slats and Supports
He installs supports and slats for the tabletop, ensuring proper spacing and securing them with screws.
Step 11: Sanding and Finishing
After assembly, Anthony sands the entire piece to prepare it for finishing. He uses a stain that matches the patio chairs to ensure a cohesive look.
Step 12: Final Touches
Finally, he applies several coats of spar urethane to protect the wood and enhance its durability for outdoor use.
Conclusion
The coffee table is now complete and ready to complement the patio chairs. Anthony emphasizes the importance of patience and precision throughout the build process. For those interested in creating their own, detailed plans are available.