DIY Battery Charging Station

This project is by Anika’s DIY Life. This DIY battery charging station is not only budget-friendly but also helps you organize your workspace effectively while keeping all your chargers in one convenient location.

In this guide, we will walk you through the steps to create a functional and stylish battery charging station that can fit perfectly in your workshop or home.

Step 1: Assess Your Space

Before starting any project, it’s essential to assess the area where you plan to install your charging station. Anika identified a specific part of her workshop that needed a battery-charging solution. Take a look at your current charging setup and determine how much space you have available.

Overview of the messy battery charger area

Step 2: Gather Your Materials

For this project, you will need the following materials:

  • Plywood
  • 1 1/4″ pocket hole screws
  • 1 1/2″ Forstener bit
  • Heavy-duty power strip
  • Wire organizers
  • Hinges
  • Magnetic latch
  • Wood glue
  • Multi-charging cable

Gather all your tools as well, including a circular saw, Kreg Jig, power drill, and safety glasses.

Step 3: Cut the Plywood

Start by cutting the plywood to the specified dimensions for your charging station. If you don’t have a large enough straight edge guide, you can create one using a factory edge of the plywood. Align the edge and guide your circular saw across the cut. Anika used her Kreg Rip Cut and finished some cuts on her table saw.

Cutting plywood for the battery charging station

Step 4: Create Pocket Holes

Next, set up your Kreg 720 or any pocket hole jig. Adjust the drill bit collar to 3/4 inches and prepare to drill pocket holes. These holes should be on both ends of the back panel and both ends of the shelves. This step is crucial for assembling the charging station.

Setting up the Kreg jig for pocket holes

Step 5: Assemble the Charging Station

Begin by attaching the back panel to one of the side panels using pocket hole screws. Use a right-angle clamp to keep everything in place while you work. After securing the back, attach the shelves. Measure the spacing carefully to ensure everything is aligned correctly.

Attaching the back and shelves of the charging station

Step 6: Attach the Door

Once the main structure is assembled, it’s time to attach the door. Anika used the Kreg hinge jig to make holes for the hinges, ensuring a smooth and clean attachment. You can choose either regular hinges or concealed ones based on your preference.

Attaching the door using hinges

Step 7: Configure the Battery Chargers

Now it’s time to configure your battery chargers. Bring all your chargers over to the station and play around with their arrangement until you find a layout that works for you. Use a pencil to trace the outlines of each charger, and then use painter’s tape to mark where the screws will go.

Arranging battery chargers on the charging station

Step 8: Create Holes for Wires

With the chargers positioned, you will need to create holes for the wires. Anika used a Forstener bit to make a large hole for the charger plugs, ensuring they fit neatly through the openings. Don’t forget to create a side hole for the power supply cord.

Drilling holes for charger cables

Step 9: Install the Power Strip

Mount the power strip inside the cabinet. Anika chose a power strip with eight plug points and two USB ports, making it versatile for various devices. This step is essential for ensuring that all chargers have power access.

Installing the power strip inside the charging station

Step 10: Add a Magnetic Latch

To ensure the door closes securely, add a heavy-duty magnetic latch. A useful trick is to use an old lipstick to mark where the magnetic strip needs to be placed when you close the door. This will help position it accurately.

Adding the magnetic latch to the door

Step 11: Prepare for Wall Mounting

Before mounting the charging station on the wall, check for any challenges, such as stud placement or wall material. If your wall is not drywall, you may need to use a cleat system for support. Anika opted for a French cleat system, which is easy to construct with just two cuts on the table saw.

Step 12: Mount the Charging Station

Attach the French cleat to the wall, ensuring it is secured into the studs. Then, attach the corresponding cleat to the back of the charging station cabinet. This method provides a sturdy and reliable way to hang your charging station.

Mounting the charging station using the French cleat

Step 13: Final Setup

After the cabinet is mounted, it’s time for the final setup. Clean up any pencil marks, add the power strip, and route the main wire through the side hole. Finally, load up your battery chargers and organize the cables with cord organizers to keep everything tidy.

Final setup of the charging station with organized cables

Step 14: Enjoy Your New Charging Station

With everything in place, step back and admire your work. Anika successfully organized her charging space, freeing up valuable countertop space. You can now enjoy a clutter-free workshop, making it easier to find and charge your batteries when needed.

Final look at the organized battery charging station

Conclusion

This DIY battery charging station project by Anika’s DIY Life not only enhances the functionality of your workspace but also adds a touch of organization that can significantly improve your overall workflow. By following these steps, you can create a customized charging solution that meets your needs.

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