Dare to Build: A DIY Patio Chair in the Home Depot Parking Lot

In this tutorial, we will guide you through the steps to create a fantastic DIY patio chair, created by 731 Woodworks. This woodworking project is perfect for beginners and can be completed with minimal tools, making it accessible to everyone.

With just three power tools and a couple of hours, you can create a beautiful chair that you can proudly show off. Let’s get started!

Step 1: Gather Your Materials and Tools

Before diving into the construction of your chair, it’s essential to gather all necessary materials and tools. This project requires:

  • 3 pieces of 2×4 lumber
  • Several pieces of 1×2 lumber
  • Wood glue
  • Screws (1.5 inches and 2.5 inches)
  • Sanding blocks

You will also need the following tools:

  • Circular saw
  • Drill/Impact driver
  • Speed square
  • Tape measure

With everything in hand, you are ready to start your project!

Step 2: Plan Your Design

Having a plan is crucial for any woodworking project. Ensure you have a clear design for your chair. Using build plans can make this process faster and easier. You can find the plans for this chair on the 731 Woodworks website.

Step 3: Cutting the Lumber

Once you have your plans, it’s time to cut the lumber. Start by squaring up the ends of your boards, as they often come from the factory not perfectly square. Use your circular saw and speed square to make straight cuts.

For this project, you will have two different lengths for the chair: one for the seat base and one for the seat back. Cut your first piece to length and use it as a guide for the others.

Cutting lumber with a circular saw

Step 4: Pre-Drill Holes

After cutting all parts, the next step is to pre-drill holes for the screws. Pre-drilling is especially important when working with pine, as it can split easily. Use a countersink drill bit to create clean holes that will hide the screw heads.

Pre-drilling holes in the wood

Step 5: Assemble the Chair

Now that you have your parts ready, it’s time to start assembling the chair. Apply wood glue to every joint where wood touches wood to ensure a solid build. Use the 2.5-inch screws for the frame and the 1.5-inch screws for the seat slats.

When attaching the seat slats, drill a countersink hole in the center about three-quarters of an inch from each end, ensuring uniformity. Leave a one-inch gap between each slat for comfort.

Assembling the DIY chair

Step 6: Create the Backrest

For the backrest, cut a 15-degree angle on one end of the back upright. This angle will help the backrest slant correctly when attached. Use your speed square to measure and cut accurately.

Connect the two back uprights with a slanted 2×4 that matches the angle, securing it with screws.

Step 7: Finishing Touches

With the chair assembled, it’s time for sanding. Use 120 grit sanding blocks to smooth out any rough edges and surfaces. This step is crucial to prevent splinters and enhance comfort.

Make sure to sand the edges and faces of all boards thoroughly.

Sanding the assembled chair

Step 8: Celebrate Your Achievement

Congratulations! You have successfully built your DIY patio chair in just over an hour and a half. This lightweight and comfortable chair is a testament to what can be accomplished with minimal tools and a bit of determination.

Remember, the key to woodworking is starting small and gradually working your way up. Don’t let a lack of tools deter you from pursuing your projects.

Final chair product

Step 9: Share Your Creation

After completing the chair, consider sharing your creation with friends or even giving it away. In this project, the chair was gifted to a new friend, demonstrating the joy of woodworking and community.

Conclusion

Building this DIY patio chair is a rewarding experience that showcases the possibilities of woodworking, even with limited tools.

Thanks to 731 Woodworks for inspiring this project and providing the plans. Remember, every great woodworker started somewhere, and with a little practice, you can create beautiful pieces for your home.

 

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