Creating Handy Leg and Thickness Sample Kits

The video “Precise Woodworking with Thickness & Leg Planning Jigs, So Easy” is by Colin Kett. In this video, Colin introduces a simple yet incredibly useful project: a leg and thickness sample kit. This handy tool aims to streamline the woodworking process, making it easier for woodworkers to choose the right thickness for their projects.

Getting Started

Colin kicks off the project by showcasing a couple of offcuts. One piece is significantly thicker than the other, and he plans to run the thicker piece through the table saw at a measurement of 3 inches. He explains that this will allow him to cut a small piece off the side, starting with a thickness of 7/8 inch. He will then use the planer to reduce the thickness down to 3/4 inch.

Colin preparing the wood for cutting.

Planing and Cutting

Next, Colin moves to the planer to achieve the desired thickness. He mentions that he will also use the miter saw to cut off a piece measuring 3×5 inches. After completing these steps, he plans to continue planing the wood until he reaches the correct thickness.

Colin using the planer.

Labeling the Pieces

Once the pieces are cut and sized, Colin labels them using a fine felt pen. He humorously notes that he got carried away with labeling and even used his wife’s labeler, which made the labels stand out nicely. This organization will help him keep track of the various thicknesses.

Labeled wood pieces.

Creating the Storage Box

After preparing the thickness samples, Colin shifts his focus to constructing a box for storage. Initially, he made a prototype box with slots for the samples, but he found that the slots didn’t work as intended. Instead, he decides to allow the samples to expand and contract freely within the box.

Prototype box for samples.

Measuring for the Box

Colin then measures for the crossmembers of the box. He decides the inside width should be 6 inches, which translates to an outside measurement of 6 and 3/4 inches. He uses this measurement to cut a rabbit into the wood, ensuring everything fits perfectly.

Measuring for the box construction.

Final Assembly

With all pieces cut, Colin applies glue to all surfaces and uses a pinner to assemble the box. He expresses his satisfaction with how everything turned out, emphasizing the usefulness of the sample kits.

Assembling the box.

Practical Applications

Colin highlights several practical applications for the leg and thickness sample kits. These kits are valuable when making boxes of different sizes, inlays, picture frames, door panels, and cabinet backs. They help woodworkers determine the appropriate thickness and width for their projects, ultimately saving time and enhancing accuracy.

Examples of projects using sample kits.

Conclusion

Colin wraps up the video by reiterating the importance of having these sample kits readily available. He recalls a previous project where having these samples would have simplified his process. He encourages viewers to create their own kits and enjoy the ease they bring to woodworking tasks.

Video

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