Looking for a woodworking project that can turn a simple 2×4 into something valuable? This design and build process was created by Billy from Newton Makes, and it’s perfect for anyone looking to maximize their woodworking skills while generating some income.
Materials and Tools Needed
- 1 – 2×4 piece of pine lumber
- Wood glue
- CA glue (cyanoacrylate)
- Finish (e.g., Armor Seal)
- Tools:
- Bandsaw
- Jointer
- Disc sander
- Combination square
- Clamps
Step 1: Preparing the 2×4
Start by taking your 2×4 and milling it down to create the box sides. Cut a little off the 2×4 to achieve the desired dimensions for your boxes.
Step 2: Creating Box Joints
Next, you will create box joints for the corners of your boxes. This is a strong joint that provides durability. If you’re unsure how to make box joints, check out the tutorial video linked in the description for a step-by-step guide.
Step 3: Preparing the Bottoms and Tops
After the box sides are ready, it’s time to work on the bottoms and tops. Resaw another 2×4 using the bandsaw, and prepare the pieces for gluing together. The grain pattern will add a beautiful touch to your finished product.
Step 4: Designing the Lid and Handle
Once your box is assembled, think about the design of the lid. Consider adding a handle for functionality. Create a mock-up of your desired handle shape, then trace and cut it out using the bandsaw.
Step 5: Attaching the Handle
To attach the handle, center it on the lid using a combination square. Use double-sided tape to make positioning easier, then apply wood glue and CA glue for a quick hold while the wood glue sets.
Step 6: Applying the Finish
Finally, apply your finish of choice. In this case, Armor Seal is used for a natural look that enhances the wood’s beauty. Wipe-on finishes are recommended for ease of use and great results.
Final Thoughts
This project demonstrates how you can turn a simple 2×4 into a profitable item. With the ability to batch these boxes out efficiently, you could generate between $200 to $300 in sales from just one 2×4! So gather your materials, get into your shop, and start building something awesome!