This project was built and designed by Nathan from Nathan Builds. It’s a modern cedar sofa with a distinctive design that combines comfort, durability, and visual appeal.
The sofa replaces an older piece with something more sturdy and easier to build. Whether you use cushions or leave it bare, the structure stands out with clean lines and smart design.
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Design Overview
Nathan designed the sofa with a pair of unique falcon wing supports that sit upside down. These angled elements give the piece its name while adding both style and structure.
The back and seat slats are set at a slight tilt to allow for drainage. This makes the sofa more suitable for outdoor use without sacrificing comfort.
Choosing and Preparing the Materials
The build starts with cedar fence pickets and standard 2x4s. Nathan mills eight pickets and seven 2x4s, allowing for extra material in case of imperfections.
Each board is planed on both sides to create flat, clean surfaces. After planing, a table saw trims the edges, and a miter saw is used to cut everything to length.
Stacking the pickets during planing helps speed up the process. Having consistent dimensions makes the assembly go more smoothly later on.
Building the Frame and Legs
The sofa frame is assembled using pocket holes, wood glue, and brad nails. These fasteners are mostly hidden within the structure, giving the piece a clean, seamless appearance.
Nathan uses outdoor-rated wood glue to ensure the joints hold up over time. The legs are installed first, setting a strong foundation for the rest of the frame.
Clamping the pieces during assembly helps keep everything square. A consistent layout and careful alignment give the final piece a professional finish.
Shaping the Falcon Wings
The falcon wings are cut to match the shape and angle Nathan had in mind for the sofa. These angled side pieces are marked and shaped with a circular saw, allowing for on-the-fly adjustments.
He takes care to avoid visible pocket holes, adjusting placement during assembly. The wings not only provide structure but also elevate the overall design.
Each piece is carefully measured and cut before installation. Even without perfect precision, the layout accommodates small tweaks.
Installing the Seat and Back Slats
Once the frame is secure, the seat and back slats are installed. The boards are staggered slightly to add visual rhythm and ensure an even finish.
A brad nailer is used for this step, though glue alone could be enough depending on your preference. Proper spacing between the slats helps with water drainage and airflow.
Starting with the bottom slat and working up ensures everything stays aligned. Consistent gaps also help the sofa maintain its clean appearance over time.
Finishing the Build
After the structure is complete, all edges are sanded smooth to eliminate rough spots. A subtle bevel is added to the edges for comfort and improved durability.
Plastic feet are installed under the legs to prevent direct contact with the ground. This step helps protect the wood from moisture and extends the life of the piece.
A final once-over ensures everything fits tightly and looks sharp. The cedar is left unfinished or finished based on personal preference, depending on the desired look.
Why This Sofa Stands Out
This project is a great example of how thoughtful design can turn simple materials into something exceptional. The falcon wing design gives the sofa a unique silhouette that makes it a focal point for any outdoor space.
Its durability and comfort make it just as functional as it is attractive. Whether you’re hosting guests or just relaxing outdoors, this piece is ready for use.
Want to See the Full Build?
Watch the full video and subscribe to Nathan’s channel: