Building Norm Abram’s Workbench

Looking for a sturdy, affordable workbench that fits your home workshop? This project, led by master woodworker Norm Abram from The New Yankee Workshop, is the perfect solution.

Materials and Tools

  • 2×4’s
  • Plywood
  • Oak for edges
  • Hardwood for the top
  • European bench screw
  • Radial arm saw with dado blade
  • Table saw
  • Electric jigsaw
  • Router
  • Glue and screws

Step 1: Preparing the Legs

Start by cutting the legs for your workbench. You’ll need to create dados to hold the bench frame and the tool storage shelf. Use a radial arm saw with a dado blade to make these cuts.

Radial arm saw with dado blade

Step 2: Creating the Feet

Cut a half-inch deep dado in the feet to stabilize the bench. Chamfer the edges to prevent stubbing your toes as you walk around the bench.

Chamfering the edges of the feet

Step 3: Assembling the Frame

Assemble the frame using two by fours. Ensure each piece fits snugly into the dados you’ve cut. This includes the pieces for the vise and bench dog assembly.

Workbench frame assembly

Step 4: Cutting the Top

Attach a piece of three-quarter inch plywood and a quarter inch hardboard for the top. Cut a slot for the bench dog assembly using a table saw and finish with an electric jigsaw.

Cutting slot for bench dog assembly

Step 5: Attaching the Oak Banding

Cut and attach the oak banding around the edges of the top. This will protect the edges and add durability.

Attaching oak banding

Step 6: Installing the Bench Vise

Drill a hole for the bench screw and attach the vise to the wooden block. Secure it with carriage bolts, ensuring it moves smoothly.

Installing the bench vise

Step 7: Making the Bench Dogs

Create bench dogs from oak, cut to shape and attach a spring piece to hold them in place. These will fit into the clamping slots on the bench.

Making wooden bench dogs

Step 8: Finishing Touches

Chamfer any sharp edges on the bench for safety and ease of use. Your bench is now ready for use!

Chamfering edges with router

With Norm Abram’s guidance, you can build a durable workbench that will serve your workshop needs for years. Enjoy your new workspace!

Get the plans here.

Video

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