This project was built by Zach from Bear Mountain Builds. For more woodworking videos, check out his channel for detailed plans and step-by-step instructions.
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A Space-Saving Miter Saw Table
A miter saw is an essential tool for repeatable cuts, but in small workshops, space is often a challenge. Zach designed an expanding miter saw table that keeps things compact when not in use while offering full support when working with longer materials.
When folded down, the table measures only 28 inches wide and 24 inches deep. When expanded, it extends to an impressive 89 inches wide, making it easy to cut longer pieces like 2x4s with just one hand. This design allows for efficiency without taking up valuable shop space.
Features That Make This Table Stand Out
One of the key features of this build is the integrated T-track with an adjustable bench stop. This setup makes repeatable cuts much easier, reducing errors and improving accuracy. The folding wings allow for quick transitions between compact storage and full-length support, making it perfect for small garages or workshops.
How Zach Built the Expanding Miter Saw Table
Zach started with a simple plywood setup on saw horses to test the design and ensure smooth functionality. This approach allowed for easy positioning of the miter saw before committing to a permanent frame.
To create a reliable stop system for repeatable cuts, he clamped a stack of 2x4s in place. This method is a great way to increase efficiency when working on larger projects.
Constructing the Frame
Once the initial setup was tested, Zach built the frame using pocket holes for strong, hidden connections. For added durability, he incorporated lap joints, which help distribute weight and stress evenly through the structure. If pocket hole jigs aren’t available, alternative screw placements can also work effectively.
The frame was assembled using glue and screws, with 90-degree clamps ensuring square joints. This step was critical for stability, as the expanding table needed to fold and unfold without misalignment.
Adding Mobility and Adjustability
Workshops often have uneven floors and scattered debris, so Zach installed 4-inch caster wheels for smooth movement. Proper positioning of the casters helped ensure stability while keeping the table mobile when needed.
The platforms were cut from a single sheet of plywood, then layered to create thicker, stronger sections where needed. The miter saw platform and base platform were positioned and traced to ensure a precise fit before final assembly.
Installing the T-Track for Precision Cuts
The T-track was routed into the platforms, creating a flush surface for seamless operation. Proper placement was important, especially for accommodating larger miter saws while keeping the table usable in tight spaces.
Zach ensured that the track wouldn’t interfere when the table was placed against a wall. This detail made the setup more versatile for different shop layouts.
Final Assembly and Folding Wings
To complete the build, Zach installed folding brackets for the wings, making sure everything remained parallel. This step was essential for maintaining accuracy when transitioning between compact and expanded modes.
Once the wings were secured, the expanding miter saw table was fully functional. The folding mechanism allowed it to stay out of the way when not in use while providing ample support during cutting.
Why This Table is a Great Addition to Any Shop
For small workshop owners, maximizing workspace is always a challenge. This expanding miter saw table provides the flexibility needed for larger projects while keeping a compact footprint when stored.
Zach provides detailed plans, including material lists and assembly instructions, on the Bear Mountain Builds website for those interested in building their own version.
Want to see the full build in action? Watch Zach’s video for the complete process and support his channel: