Looking for a simple side table project that’s perfect for beginners? This design was built and created by Steve Ramsey of Woodworking for Mere Mortals, and it’s an excellent addition to any home.
Materials and Tools Needed
- Three 1×6 pine boards
- Wood glue
- Pipe clamps
- Belt sander
- Circular saw
- Table saw
- Measuring tape
- Pencil
- Mallet
- Wood screws
Step 1: Selecting the Right Lumber
Choosing the right lumber is crucial for your project. When selecting your boards, look for those with unique grain patterns and interesting knots. These features not only add character but also enhance the overall aesthetic of your table.
Step 2: Preparing the Boards
Once you have your boards, the next step is to prepare them. Begin by cross-cutting the boards to create pieces for the tabletop. Aim to cut them a bit oversized, as this will allow for adjustments later.
After cross-cutting, joint one edge of each board to ensure a flat surface. This is essential for a good glue joint. Once jointed, you can rip the boards down to the desired width, which should be around three inches for this project.
Step 3: Gluing the Tabletop
With the pieces cut and ready, it’s time to glue them together to form the tabletop. Arrange the boards in a way that the grain patterns are visually appealing. Use pipe clamps to hold the boards tightly together while the glue dries.
While the tabletop is drying, you can also prepare the offcut pieces for the legs. Pair them up and glue these pairs together to create thicker boards for the legs.
Step 4: Making the Legs
After the glue has dried, remove the clamps and check the tabletop for any bowing. If you notice any imperfections, you can sand it down to achieve a flat surface. Secure the tabletop to your workbench for easier sanding.
Next, turn your attention to the legs. Start by ripping the glued-up leg pieces into square blanks. This involves squaring up one edge first, then cutting the other edges to achieve the desired dimensions, typically about 1.5 inches square.
Step 5: Tapering the Legs
Tapering the legs will give your table an elegant and refined look. To start, determine where the taper will begin. Generally, it starts a few inches from the top of the leg. Mark this point clearly.
Using a tapering jig, set up your table saw to cut the tapered edges. Adjust the jig according to the line you’ve marked, ensuring it’s securely clamped in place. Cut one side of the leg first, then flip it to cut the adjacent side.
Repeat this process for all four legs, labeling each leg after cutting to keep track of which edges have been tapered. This will help maintain consistency across all pieces.
Step 6: Creating the Apron
Now that the legs are ready, let’s move on to creating the apron. The apron connects the legs and provides structural support for the tabletop. Start by cutting four boards to the appropriate size for your apron. Make sure they are uniform in size for a clean look.
Next, you will want to cut a narrow groove along one side of each apron board. This groove will be essential for holding the tabletop clips in place.
Step 7: Attaching the Tabletop
One effective method for securing the apron to the legs is using pocket screws. This joinery technique is not only simple but also provides a strong bond. If you have a pocket hole jig, secure it to your workbench for stability during use.
Make sure to connect a vacuum to your jig to minimize sawdust. This will help keep your workspace clean and make the process smoother.
Drill pocket holes at each end of the apron boards. Position the holes so they align with the legs when you attach the apron. This will create a sturdy connection.
Once your holes are ready, attach the apron to the legs using wood screws. This method allows you to disassemble the table if needed, making repairs or storage much easier.
Step 8: Filling Voids and Final Sanding
After assembling the table, check for any voids or gaps, especially in the tabletop. A small void can be filled easily using sanding dust mixed with wood glue. This mixture will match the color of the wood, ensuring a seamless repair.
Once the void is filled, give your entire piece a final sanding. Pay special attention to the tabletop, ensuring it is smooth and free of imperfections. A backlight can help you spot flaws that need sanding.
Use a sanding block for the edges to maintain their crispness, avoiding a random orbit sander that might round them over. This attention to detail will enhance the overall look of your table.
Step 9: Applying the Finish
When it comes to finishing, many woodworkers prefer to leave wood in its natural state. However, if you want to enhance the color and durability, consider using a clear finish. Over time, the wood will develop a rich amber color, enhancing its beauty.
For a durable finish, spray lacquer is an excellent choice. It provides protection against scratches, spills, and wear. Start by applying a couple of coats to the underside of the table, followed by three or four coats on the top surface.
After the finish has dried, buff the surface with a crumpled sheet of craft paper or a brown paper bag. This step gives the finish a smooth satin appearance and a pleasant feel.
With these steps completed, your simple side table is now ready for use.