In this tutorial, JKM Woodworking provides a straightforward guide to building a floating miter station, perfect for those looking to optimize their workspace. This design is not only functional but also allows for flexible storage options underneath.
Materials Needed:
- 2×4 lumber
- Pre-cut plywood (2ft x 4ft)
- Angled supports
- Pocket hole screws
- Brad nails
- Wood clamps
Tools Required:
- Laser level
- Crosscut sled
- Pocket hole jig
- Drill
- Screwdriver
- Table saw
Step 1: Setting Up the Frame
JKM starts by attaching the horizontal pieces directly to the studs of an unfinished wall, ensuring a stable foundation for the miter station. Using a laser level helps achieve the perfect alignment, but a traditional level is also used for double-checking.
Step 2: Building the Saw Shelf
The shelf for the miter saw is assembled without glue, using clamps to hold everything in place while screws are attached. JKM emphasizes the importance of pre-drilling holes to prevent splitting, which can occur if not done properly.
Step 3: Attaching the Legs
Two legs are attached to the side wings of the miter station for support, while the saw shelf remains free-floating. This design allows for flexibility and maximizes usable space beneath the station.
Step 4: Cutting and Attaching the Wings
JKM cuts the plywood wings to size, ensuring they fit perfectly. Pocket hole screws are used to secure the top to the frame, maintaining a clean and flat work surface.
Step 5: Final Adjustments
After securing the wings, JKM makes fine adjustments to ensure the saw shelf is at the correct height. This is crucial for proper operation and to ensure the platform fully supports the workpiece.
Step 6: Functional Features
The miter station’s design prioritizes functionality, with no fence on the wings to prevent any bowing in longer pieces. JKM also reflects on the features of his previous miter station, considering future additions like a track and measuring tape for enhanced accuracy.
Step 7: Open Shelving for Storage
As this is a temporary setup, JKM opts for simple open shelves beneath the miter station, using affordable angled brackets. This choice allows for easy access to tools while accommodating the sawdust that will inevitably collect.
