This guide is based on the woodworking project created by John McGrath from Man In Shed. With just a sheet of plywood and some basic materials, you’ll be able to construct a functional router table perfect for your woodworking needs.
Materials Needed:
- 1 sheet of 3/4″ marine-grade birch plywood
- Screws
- Wood glue
- Clamps
- Router with quick-release system
- Drill
- Circular saw
- Table saw
- Spindle sander (optional)
Tools Required:
- Circular saw
- Table saw
- Drill
- Screwdriver
- Clamps
- Measuring tape
- Square
Step 1: Prepare the Plywood
Start by cutting your plywood. You will need two pieces of 610mm x 1200mm (approximately 24″ x 48″) for the top of your router table. Ensure that the cuts are straight and clean for optimal fitting.
Step 2: Laminate the Top Pieces
Once you have your two top pieces cut, laminate them together using wood glue and screws. This will create a thicker, sturdier surface. Flush trim the edges to ensure they are even.
Step 3: Create the Router Table Base
Now, cut additional pieces of plywood to form the sides and back of the router table. The dimensions can vary, but ensure they provide adequate support for the top. Assemble these pieces using wood glue and screws.
Step 4: Install the Router
Attach the router to the underside of the table with a quick-release system. This allows for easy bit changes and adjustments. Make sure to cut a hole in the top of the table for the router bit to protrude through.
Step 5: Cut the Insert for Router Bits
Using a spindle sander or a router, create a recess for the insert that will hold different sized router bits. This helps in easily switching between bits without having to remove the router from the table.
Step 6: Assemble the Fence
Construct a fence that is straight and sturdy. Use additional bracing to ensure there is no flex when clamping workpieces against it. You can also add a vacuum attachment to help with dust collection.
Step 7: Final Assembly and Testing
Once everything is assembled, secure the router table to the wall for stability. Make sure the fence is square to the table and test the setup by routing a few pieces of scrap wood to ensure everything works as intended.
Conclusion
Congratulations! You’ve built a simple yet effective router table. This project not only saves you money but also gives you a sturdy tool to enhance your woodworking skills. As John McGrath suggests, you can always add more features like T-tracks later on as you become more comfortable with your new setup.