Build Your First Workbench

Are you excited to get into the world of woodworking, but don’t know where to start? This beginner-friendly workbench project was created by Ana White, and it’s the perfect first project for anyone looking to dive into DIY. It’s simple, functional, and uses only basic tools and materials, making it accessible for even the newest DIYers.

Materials and Tools Needed

  • 2×4 lumber
  • 3/4 inch plywood
  • Wood screws
  • Wood filler
  • Paint or primer (optional)
  • Circular saw
  • Drill
  • Speed square
  • Clamps
  • Sanding block or random orbital sander
  • Caster wheels (optional for mobility)

Step 1: Cutting the Lumber

The first step is cutting the lumber. Since it’s just 2x4s, you can use a miter saw or a circular saw. If you’re using a circular saw, support your board well and clamp it on one side. Set your circular saw blade depth to 1 and 3/4 inches, and then cut along your line. Make sure your 2×4 is fully supported to prevent pinching or binding of the blade.

Cutting the lumber with a circular saw

Step 2: Assembling the Legs

Start with the two legs that are 29 and 1/4 inches long. Measure up 12 inches from the bottom of each leg and mark those spots across using your speed square. Lay out a 45-inch long 2×4, and attach it to the top at the 12-inch mark. Pre-drill and drive screws into the ends. Repeat for the second leg.

Assembling the legs of the workbench

Step 3: Constructing the Frame

Now, you’ll create the side frames. Make two identical frames and connect them with 21-inch long 2x4s to tie them together. Once you have the top frame done, unclamp and start adding the bottom frame. Flip it over to repeat the process on the other side.

Constructing the frame of the workbench

Step 4: Adding the Bottom Shelf

For the bottom shelf, use 2x4s as specified in the plans. Find the center of the 45-inch long 2x4s and mark it to match the center of your first wood slot. Attach all slots centered on the opening from the outside using self-tapping screws.

Adding the bottom shelf to the workbench

Step 5: Attaching the Top Panel

Next, it’s time to add the plywood panel to the top. Use smaller screws to secure it down, placing two screws at each corner and additional screws every 12 inches to further secure the top to the frame. This workbench is designed to be heavy, providing stability and preventing it from teetering.

Attaching the top panel to the workbench

Step 6: Adding Mobility with Caster Wheels

If you want to make your workbench mobile, consider adding caster wheels. Measure the clearance needed for the wheels, and cut the ends of your workbench accordingly. Secure the wheels to the bottom of the 2×4 legs.

Adding caster wheels for mobility

Step 7: Finishing Touches

Use wood filler to fill in any screw holes, overfilling slightly as it will shrink when it dries. Once dried, sand everything down with a medium grit sandpaper. For the finish, start by painting the hardest-to-reach areas first, then the easier ones last. If you have a spare utility handle, this can be a great addition for easier mobility.

Finishing touches on the workbench

Get Started Building!

Now it’s your turn!

Video

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