This project is by Fix This Build That. This DIY woodworking project is not only budget-friendly but also allows you to create strong and durable garage shelves tailored to your specific storage needs.
Step 1: Gather Your Materials
To start, you will need to gather the necessary materials. For this project, you’ll require:
- 12 two-by-fours
- 1 sheet of oriented strand board (OSB)
- 2-½” wood screws
The total cost for these materials is approximately $60, depending on your location. You can scale the shelves to fit your available space, adjusting the length and depth as needed.
Step 2: Prepare Your Workspace
Before you begin cutting, prepare your workspace. Ensure you have a flat area in your garage to work on, as uneven surfaces can complicate assembly. If your garage floor has dips or uneven spots, try to find the flattest area available.
Step 3: Cutting the Two-by-Fours
Start with a stack of eight two-by-fours. Mark them to size, aiming for a setup that is six feet long and 16 inches deep. This configuration provides maximum shelving space for minimal cost.
To ensure accurate cuts, use a carpenter’s square as a guide while cutting with a circular saw. Elevate the boards with scrap wood to allow for smoother cutting.
Step 4: Addressing Kickback Issues
During your first cut, you may encounter kickback. This occurs when the wood binds and causes the saw to jerk unexpectedly. If this happens, immediately release the trigger and maintain a firm grip on the saw.
After experiencing kickback, check the boards for twists and adjust the support blocks closer together to prevent future binding. This adjustment will allow for safer, more accurate cuts.
Step 5: Using a Miter Saw for Smaller Cuts
For cutting smaller 13-inch boards, consider using a miter saw. This tool provides a cleaner finish and is particularly handy for shorter cuts. Set up a stop block to make repetitive cuts easier, ensuring consistency across all pieces.
Step 6: Preparing the OSB for Shelves
Next, bring over the sheet of OSB, which will serve as the surface for your shelves. Cut 16-inch strips from the sheet. If you find it challenging to cut straight lines freehand, consider using a guide to help you maintain accuracy.
After cutting the strips, adjust their lengths to match the previously cut two-by-fours.
Step 7: Assembling the Shelves
Now it’s time to assemble the shelves. You will likely need to do this on your garage floor. Lay out the long shelf boards and mark in 23 inches from each side to locate the braces. Although it may feel excessive, using multiple braces will ensure your shelves do not sag over time.
Step 8: Attaching the Braces
Attach the braces using two-and-a-half-inch number-10 screws. If you’re using self-tapping screws, pre-drilling isn’t necessary. However, if you’re using standard screws, pre-drilling is recommended to avoid splitting the wood.
Make sure to check the crown of each board, which indicates how the board curves. Align all boards in the same orientation to ensure a smooth assembly process.
Step 9: Adding the OSB Sheathing
With the braces in place, add the OSB sheathing to the tops of the shelves. Lay out the cut panels and secure them with screws or nails. Be cautious when cutting these tops; aim for slightly undersized cuts to avoid overhang issues.
Step 10: Preparing the Legs
Once the shelves are assembled, move on to cutting the legs. Measure the left side legs to be 75.5 inches and check the slope of your garage floor for the right side legs. If installing on a side wall, you’ll need to account for any slope by cutting the right side legs slightly shorter.
Step 11: Final Assembly of the Unit
Assemble the shelving unit upside down, starting from the top shelf. Use spacers to maintain consistent spacing between the shelves as you work your way down. Secure each leg with three screws to ensure stability.
Step 12: Installing the Shelves
Move the completed shelving unit into place against the wall. If there are any curbs or uneven spots, adjust the back legs accordingly. Use a magnet to locate the screws in the drywall, marking the studs for securing the shelves.
Step 13: Organizing Your Garage
With the shelves installed, it’s time to organize your garage. Consider using bins for storage and labeling them for easy identification. This will maximize your storage options while keeping your garage neat and tidy.
Conclusion
Building your own garage shelves is a rewarding project that offers both practicality and cost-effectiveness. By following these steps, you can create a customized storage solution that meets your needs.