Looking for a practical and multifunctional tool cart project? This design was created by Danny from ModernRemade, and it’s perfect for organizing your workshop or garage.
Materials and Tools Needed
- 2×4 lumber for the frame
- Scrap plywood for the top and boxes
- Wood glue
- Pocket hole screws
- Brad nails
- Casters (one non-pivoting, others pivoting)
- Clamps
- Drill and drill bits
- Table saw
- Chisel
- Sander
- Roundover bit
Step 1: Create the Frame
Start by building the frame for the base of the cart. Danny used 2×4 lumber to create an L-shaped symmetrical leg for stability. This design gives the appearance of a 4×4 while using 2x4s.
Step 2: Build the Base
Using the tabletop as a size reference, Danny built out the base. He used pocket holes for the connections and clamps to maintain square while attaching the pieces. To prevent slipping, he shot brad nails into place.
Step 3: Attach the Legs
After the legs dried, he attached them using glue and nails, then secured them with screws. This ensured a sturdy structure.
Step 4: Add the Top Frame
Next, Danny built the top frame, which serves to square up the cart and provides a stable surface to attach from underneath. Again, he used pocket holes for secure connections.
Step 5: Create the Top Surface
The top was made entirely from scrap plywood, which Danny had plenty of. He clamped and screwed the plywood down, making sure it was secure.
Step 6: Install Casters
For mobility, Danny installed casters. He noted that one of the casters was non-pivoting, which he planned to adjust in his next build for better functionality.
Step 7: Organize Your Tools
Once the cart was assembled, Danny made a box from scrap plywood to hold his belt sander, ensuring it fit perfectly with the height of his drill press.
Step 8: Final Adjustments
Before securing everything in place, Danny made adjustments to the wheel to ensure everything was functioning correctly. He shared his excitement for future projects and renovations.
Conclusion
This multifunctional tool cart is a great addition to any workshop. With a little creativity and some basic woodworking skills, you can build your own to keep your tools organized and accessible.