Build a Curved Wooden Mirror with LED Lighting

Looking for a unique and modern mirror project that’s both functional and stylish? This beautiful mirror was crafted by Danny from ModernRemade, and it features a curved solid wood frame and smart LED lighting—perfect for any bathroom or living space.

Materials and Tools Needed

  • Pine boards
  • LED light strips
  • Aluminum LED channels
  • Wood glue
  • Wood putty
  • Router
  • Table saw
  • Miter saw
  • Drill
  • French cleat for hanging
  • Sandpaper
  • Polycrylic wood finish
  • Clamps
  • Glass for the mirror
  • Glass cutting tools (if needed)

Step 1: Cutting the Pine Boards

Start by cutting your pine boards using a table saw sled. Utilize a kerf bending template to help shape the boards. This process is as simple as moving the board notch by notch, locking them down, and running them through the saw.

Cutting pine boards with a table saw sled

Step 2: Clamping the Curved Boards

Once the boards are nice and bendy, it’s time to clamp them. Use as little glue as possible since these curves won’t be supporting any weight. After clamping, allow the boards to dry.

Clamping the curved boards

Step 3: Joining the Frame

Next, create box joints to join the frame together. A simple jig will help you make accurate and repeatable cuts with a router. Repeat this process on each end of the boards.

Creating box joints for the mirror frame

Step 4: Measuring and Routing for the Mirror

Now it’s time to build out the height and width of the frame. Remember the saying “measure twice, cut once?” It’s crucial here since you’ll need to account for the width of the box joints and the rabbit groove that the mirror will sit in.

Measuring for the rabbit groove

Step 5: Cutting the Rabbit Groove

Use the router to cut the rabbit groove for the mirror. Be careful not to take too much material at once, especially on the curves, as this can cause issues.

Routing the rabbit groove

Step 6: Test Fitting the Mirror

After cutting the groove, do a test fit with the mirror. If it doesn’t fit, don’t panic! You can widen the groove or build a new frame if necessary.

Test fitting the mirror in the frame

Step 7: Final Touches on the Frame

Using wood putty, fill any voids and sand down the entire piece to ensure a smooth finish. This is also the time to round over the edges and give extra attention to the curves.

Sanding the mirror frame

Step 8: Preparing for LED Installation

Before attaching the LED lights, apply a few coats of polycrylic for scratch protection and grip. This will help the clips hold better later.

Applying polycrylic finish

Step 9: Installing the LED Lights

LED strips can be tricky, but ensure they adhere well by sliding the plastic diffusers into the aluminum channels and securing the wire in between.

Installing LED lights in aluminum channels

Step 10: Hanging the Mirror

Create a French cleat for hanging the mirror. After assembling the frame with pocket holes and glue, attach the cleat to your wall and hang the mirror securely.

Hanging the mirror with a French cleat

Conclusion: Enjoy Your New Mirror!

And there you have it! A stunning curved wooden mirror with LED lighting, all for around $100. This project not only enhances your space but also serves as a great conversation starter.

Final view of the completed mirror

Video

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