Looking to create a stylish and functional bookcase without breaking the bank? This project was designed and built by Steve Ramsey from Woodworking for Mere Mortals, and it’s perfect for anyone looking to enhance their space with a custom piece.
With just a single sheet of plywood, you can make this bookcase. Follow along as we guide you through the steps.
Materials and Tools Needed
Tools:
- Circular saw
- Drill
- Brad nailer
- 5/16 inch drill bit
- Edge banding tool
- Clamps
Materials:
- (1) 4’ x 8’ sheet of ¾” plywood
- Wood glue
- Pre-made dowel pins
- Edge banding
- Stain or paint for finishing
Step 1: Cutting the Pieces
Start by breaking down the plywood sheet into manageable pieces. Since the 36-inch shelves are too large to fit on the table saw, use a circular saw to cut them to exact length. For smaller pieces, a tap saw can be used to ensure they are uniform.
Step 2: Making the Pinhole Drilling Jig
To ensure perfect alignment of your pieces, create a pinhole drilling jig. Find the center point on a ¾ inch piece of plywood and set up a stop block for consistent hole placement. This jig will help you drill holes accurately in the sides of your pieces.
Step 3: Drilling Holes and Edge Banding
Use the jig to drill holes in all the pieces that will have dowel pins. Before drilling, apply edge banding to all exposed edges, making sure to do this before the holes are drilled for a precise fit.
Step 4: Assembling the Boxes
Now it’s time to assemble the four rectangular boxes. Align each cleat against the edge of the shelf and clamp it down. Drill halfway through the boards to attach the boxes securely.
Step 5: Adding Dividers
Once the boxes are dry, mark the halfway point and glue on the center support dividers. Use clamps to hold them in place while the glue dries.
Step 6: Finishing the Boxes
Before final assembly, it’s easier to stain and finish all the boxes. Use masking tape to protect areas that will be glued, and apply a pre-stain conditioner to avoid blotching. Choose your preferred finishing method, whether it be stain, paint, or a combination.
Step 7: Final Assembly
With all pieces finished, assemble the bookcase. Start by attaching the side trim panels and then the face frame. Use wood glue and brad nails for a secure hold.
Step 8: Enjoy Your New Bookcase!
Once assembled, load up your new bookcase with your favorite books and decor. This project is not only functional but adds a great aesthetic to any room.
Video