This project was built and designed by Stan Sullivan. It’s a rolling storage cart built to house an air compressor, nail guns, accessories, and power—all in one compact and mobile unit.
The cart is built primarily from reclaimed wood, making it not only functional but also budget-friendly and environmentally conscious. With thoughtful features like doors, adjustable shelves, power strip integration, and wheels for mobility, this project brings efficiency and order to any workspace.
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Tackling Workshop Clutter
Like many woodworkers, Stan was frustrated by the constant shuffle of tools, especially nail guns and hoses. From the floor to the freezer and back again, there was never a clear home for these essentials.
This cart solves that problem with a dedicated storage solution designed around his specific workflow. Everything has its place, and it’s all within arm’s reach when he needs it.
Starting with Reclaimed Wood
Stan built the entire cart from reclaimed and recycled wood. While it required more effort to prep the boards, the result is a cost-effective project that makes use of what’s already available.
Using reclaimed materials not only saves money but also adds unique character to the final piece. Each board has its own story, and together, they give the cart a look that feels custom and personal.
Building the Main Structure
The build begins by assembling the base and back panels. These form the foundation of the cart, and Stan emphasizes that straight cuts and solid glue-ups are more important than perfection.
The side panels are cut with a slight angle, which gives the cart a sleeker silhouette and helps with stability. It’s a small detail that makes a big difference in both appearance and function.
Adding Shelves with Flexibility
Adjustable shelving is a key part of the design. Stan uses dowels to support the shelves, allowing them to slide in and out or be repositioned depending on what needs to be stored.
This design makes it easy to adapt the cart over time as tools or needs change. Whether it’s a different nailer, a bigger compressor, or additional hoses, the layout stays flexible.
Making It Mobile
To add mobility, Stan installs wheels mounted to small wood blocks on the bottom of the cart. This extra layer gives clearance and makes it easy to roll the cart over uneven ground.
Whether he’s working in the driveway or rearranging his shop, being able to move the cart without unloading it is a huge time-saver. It also prevents the compressor from sitting in one place and collecting dust.
Adding Doors and Small Accessories
A last-minute design change brought side doors into the build. Stan cuts them from scrap lumber and attaches magnetic catches so they close securely but open easily when needed.
For the top compartment, he adds small handles made from the same reclaimed material. These details don’t just finish the piece—they tie it all together with a cohesive, practical look.
Power Integration
A power strip is mounted on the side of the cart, allowing the air compressor and other small tools to plug in directly. Stan also includes a simple hook to store the extension cord when it’s not in use.
This power feature keeps cords tidy and reduces the need to constantly plug and unplug tools across the shop. It’s a small addition that adds a big layer of convenience.
A Smarter Way to Store Tools
This project goes beyond storing a single tool. It’s a system that brings order to a cluttered shop and encourages smarter organization habits.
With designated spots for each nail gun, room for hoses, a place for the compressor, and easy access to power, it’s a one-stop solution that clears up floor space and boosts workflow.
What You Can Learn From This Build
Even if you don’t have an air compressor setup exactly like Stan’s, the concept behind this cart can apply to many shop tools. Think about your most-used tools and how you access them—this kind of cart could be adapted for routers, sanders, or cordless tool charging stations.
Stan’s use of reclaimed wood and creative adjustments show how much value can come from simple materials and a bit of planning. It’s a reminder that a custom workspace doesn’t have to be expensive to be effective.
A Rewarding Project with Everyday Impact
At the end of the build, Stan has a solid, mobile cart that solves multiple problems at once. It’s a storage unit, a workstation, and a charging hub, all built from materials he already had.
This project stands as a great example of woodworking that’s both practical and enjoyable. It’s a reminder that the best builds often come from solving real needs in your own shop.
Get Stan’s plans here: https://www.simplyeasydiy.com/2015/05/roll-around-air-compressor-nail-gun.html.