How to Build a 3-in-1 Flip Top Planer and Jointer Cart

This innovative 3-in-1 flip top planer and jointer cart is designed by PatriotDIY, and it’s perfect for those with limited space. This project allows you to store tools neatly while providing a functional workspace.

Materials Needed

  • Plywood
  • 2×4 Lumber
  • Black Iron Pipe
  • Pocket Screws
  • Wood Glue
  • Casters
  • Power Strip
  • Window Sash Latches
  • Drawer Slides
  • Electrical Wire

Tools Required

  • Track Saw
  • Table Saw
  • Bandsaw
  • Jigsaw
  • Drill
  • Miter Saw
  • Forstner Bit
  • Angle Grinder
  • Strap Clamp
  • Cable Management Hooks

Step 1: Cutting the Plywood

Start by cutting down your plywood according to the cut sheets in the provided plans. Use a track saw for precise cuts.

Cutting plywood with a track saw

Step 2: Shaping the Flip Top

Measure and mark the shape for the flip top portion of your cart. Cut this shape using a combination of the bandsaw and jigsaw.

Cutting the shape for the flip top

Step 3: Drilling for the Flipping Mechanism

Drill a hole to accept the black iron pipe that will serve as the center of the flipping mechanism. Repeat this process for the other side of the cart.

Drilling holes for the flipping mechanism

Step 4: Assembling the Cart

Use corner clamps to hold the pieces in the correct orientation while assembling. Add wood glue, countersink, and run screws from the bottom of the cart.

Assembling the cart pieces

Step 5: Attaching the Planer Side

Determine the tool length and use a piece of wood as a spacer to find the location for the middle section of the cart. Attach the planer side and add casters to the bottom.

Attaching the planer side and adding casters

Step 6: Creating Support for the Flip Side

Cut down plywood to act as support for the flip side of the cart. Attach these using pocket screws, ensuring they allow the tool to flip.

Adding support for the flip side

Step 7: Preparing the Top Surface

Prepare the top surface by cutting off rounded edges from 2x4s, and drill holes for the pipe.

Preparing the top surface of the cart

Step 8: Assembling the Pipe Mechanism

Test fit your pipe, joining sections with a T-connector. Add supports to prevent the pipe from rotating inside the platform.

Assembling the pipe mechanism

Step 9: Installing the Planer

Mount the planer to the top of the cart. Mark and drill holes for secure attachment.

Mounting the planer to the cart

Step 10: Wiring and Powering Up

Wire the power strip into the cart, ensuring proper connections. Add window sash latches for securing the flip top in both positions.

Wiring the power strip to the cart

Step 11: Adding Storage

Cut and assemble drawers using pocket screws and glue. Install drawer slides for functionality.

Assembling and installing drawers

Step 12: Final Assembly and Testing

Once everything is in place, test the functionality of the planer and jointer. Ensure all components work smoothly.

Testing the functionality of the cart

Conclusion

This 3-in-1 flip top planer and jointer cart designed by PatriotDIY is a fantastic solution for maximizing space in a small workshop. You can get the plans here.

Video

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