This innovative 3-in-1 flip top planer and jointer cart is designed by PatriotDIY, and it’s perfect for those with limited space. This project allows you to store tools neatly while providing a functional workspace.
Materials Needed
- Plywood
- 2×4 Lumber
- Black Iron Pipe
- Pocket Screws
- Wood Glue
- Casters
- Power Strip
- Window Sash Latches
- Drawer Slides
- Electrical Wire
Tools Required
- Track Saw
- Table Saw
- Bandsaw
- Jigsaw
- Drill
- Miter Saw
- Forstner Bit
- Angle Grinder
- Strap Clamp
- Cable Management Hooks
Step 1: Cutting the Plywood
Start by cutting down your plywood according to the cut sheets in the provided plans. Use a track saw for precise cuts.
Step 2: Shaping the Flip Top
Measure and mark the shape for the flip top portion of your cart. Cut this shape using a combination of the bandsaw and jigsaw.
Step 3: Drilling for the Flipping Mechanism
Drill a hole to accept the black iron pipe that will serve as the center of the flipping mechanism. Repeat this process for the other side of the cart.
Step 4: Assembling the Cart
Use corner clamps to hold the pieces in the correct orientation while assembling. Add wood glue, countersink, and run screws from the bottom of the cart.
Step 5: Attaching the Planer Side
Determine the tool length and use a piece of wood as a spacer to find the location for the middle section of the cart. Attach the planer side and add casters to the bottom.
Step 6: Creating Support for the Flip Side
Cut down plywood to act as support for the flip side of the cart. Attach these using pocket screws, ensuring they allow the tool to flip.
Step 7: Preparing the Top Surface
Prepare the top surface by cutting off rounded edges from 2x4s, and drill holes for the pipe.
Step 8: Assembling the Pipe Mechanism
Test fit your pipe, joining sections with a T-connector. Add supports to prevent the pipe from rotating inside the platform.
Step 9: Installing the Planer
Mount the planer to the top of the cart. Mark and drill holes for secure attachment.
Step 10: Wiring and Powering Up
Wire the power strip into the cart, ensuring proper connections. Add window sash latches for securing the flip top in both positions.
Step 11: Adding Storage
Cut and assemble drawers using pocket screws and glue. Install drawer slides for functionality.
Step 12: Final Assembly and Testing
Once everything is in place, test the functionality of the planer and jointer. Ensure all components work smoothly.
Conclusion
This 3-in-1 flip top planer and jointer cart designed by PatriotDIY is a fantastic solution for maximizing space in a small workshop. You can get the plans here.